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Originally Posted by ClintK
Someone else mentioned painting the engine bay. I should do it... maybe a project for this weekend? Any suggestions on waterproofing? I've got some ideas but just curious what other people were thinking.
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Painting the engine compartment is a decent idea. We don't get much rust here in Phoenix, but then Spitifres are notorious for being rust buckets.
However, be warned that properly refinishing an engine compartment is a major PITA. Degreasing a British car's engine compartment is like cleaning up after the Exxon Valdez, and sanding an engine compartment (which is necessary before any paint work) is not easy.
If you decide not to repaint the engine compartment you could still consider sealing some of the pinch welds. I'm not sure, but it doesn't seem like Triumph applied much in the way of seam sealer. I recall watching water pour in through a weld at the bottom of the bulk head on my car while I was hosing out the engine compartment. I also remember driving through a large puddle and having my feet get wet. British cars...
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I was originally planning on keeping the clutch, but after seeing how complex it will be to manufacture I'm going to scrap it.
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I agree! The clutches on these cars are weak anyway. Mine broke into two pieces while I was accelerating in 3rd gear. The months that followed replacing the clutch, rebuilding the transmission (it was grinding badly into 2nd) and waiting for parts, more parts, the correct parts, and more parts convinced me to sell the car. I would not recommend using the clutch.
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xrotaryguy,
Thanks for the heads up. The wiki/forums mention "modern transmission have synchros that help shift gears smoothly without the clutch". Is a 1978 Spitfire transmission considered modern? I've done clutchless shifting with an ICE before (and grinded quite a few gears), but I figure I can do that if Spitfires don't have synchros.
Depending on the performance of the L91-4003, I'm wondering if I can pull off all driving (forward & reverse) in just 2nd and just use the motor's reverse instead of the tranny. If that works out maybe I can just get a simple single-gear gearbox and scrap the transmission altogether. (I probably can't do that and reach highway speeds with that motor though.)
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The transmission that I rebuilt had lots of wear. I think it had been apart once already too judging by how some of the parts were from a later model car. So basically the transmission had been disassembled twice for one reason or another in only 80k miles. That is extremely bad. I have never dealt with such a poor quality transmission. I highly recommend using a Japanese transmission. They're lighter and stronger.
Your 78 Spit does have synchros... just not very good ones

You should be able to do all of your driving in 2nd gear until you get on the freeway, so maybe you don't need to worry... but I would.