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  #11  
Old 09-17-2008, 11:05 PM
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Default Re: [EVDL] Isolation of the power circuit - reasons for and against?

I'm not an electrician nor have I a EE degree, but my understanding is that
the neutral of structures' electrical system is grounded for lightning
protection. In fact, grounding the public utility electrical system
increases the hazard from electrical shock, but this is accepted because it
greatly reduces the hazard from lightning.

Again this is my understanding from reading over the years, but I could be
misunderstanding what I've read.

It doesn't seem to me that this would apply nearly as strongly to an EV's
traction supply, which is more or less enclosed in the Faraday cage which
the vehicle provides. What am I missing?

David Roden - Akron, Ohio, USA
EVDL Administrator

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  #12  
Old 09-17-2008, 11:27 PM
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Default Re: [EVDL] Isolation of the power circuit - reasons for and against?

I wonder what the FCC has to say about the EMI generated by not isolating?

On 9/18/08, Peter Gabrielsson <peter.xxx@xxx.xxx> wrote:
> Oh dear.
>
> Well, it strikes me that he provides no reasoning as to why a center
> grounded system with the protection he mentions would provide better
> protection than an insulated battery pack. He counters none of the arguments
> made by people on this list. He just states that it is safer, tears down a
> straw man argument, attacks DC motor people, etc.
>
> This is probably a waste of my time but, more comments below
>
>
> [quote] Ian Hooper <xxx@xxx.xxx.au> wrote:
>
>
> > Sorry to dig up an old thread, but I shared everyone's comments
> > regarding isolation with our EV safety committee, and here's the
> > response from main proponent for non-isolated traction circuits. (He
> > has a habit of fighting hard for his beliefs!) I welcome any further
> > comment:
> >
> > ----------
> >
> > Floating battery systems with one module of 200 or 300V without even
> > the offering of leakage detection are so old school and give the owner
> > a false sense of safety.
>
>
>
> Isolated battery packs does not prevent leakage detection.
>
>
>
> >
> > They go against Australian and European electrical standards that
> > require protective earth and supply neutral connected to earth.
>
>
>
> All high voltage EV standards I'm aware of calls for isolated battery pack.
> Can he provide us with what specific standard he's referring to?
>
>
>
> >
> > They will also give EVs a bad reputation with the public as people get
> > electrocuted.
> >
>
>
> Care to provide an example of people having been electrocuted by an EV
> because of its isolated battery pack?
>
>
>
> >
> > Centre grounded systems with breakup contactors to 72V or less and
> > fuses at each battery pack location with automatic crash sensor
> > activated contactor dropout and effectively insulated wiring, motor
> > and terminals offer the best safety practice for the future of EVs.
> >
>
>
> All of those things are good measure commonly used in EVs, except, the
> center ground for reasons already discussed.
>
>
>
>
> >
> > OK, the wet DC motor people may not like the home truths.
>
>
> ad hominem
>
>
> >
> >
> > You can post that on any forum you like and I will be interested to
> > hear any informed and justified argument to the contrary.
> > Reasons such as "we have always done it that way" and "that would mean
> > I need to make my motor waterproof" don't wash.
> >
>
>
> strawman
>
>
>
> >
> > Tell Bill Dube that the regulation does not have to require that the
> > traction system is not isolated, however it must not require that IT
> > BE isolated as there are better, more reliable and more predicatable
> > ways to make the system safe and these should be allowed, even
> > encouraged for the future safety of EVs.
> >
> > I am talking EV conversions.
> >
> > Commercial EV manufacturers will go their own way and have to meet
> > their own standards. If ADRs set higher standards then manufacturers
> > will have to meet them.
> >
>
>
> Commercial EV manufacturers follow SAE standards j1772, j1773,j2344,j2289.
>
>
>
>
> >
> > ----------
> >
> > Ian Hooper
> > --
> > "Never doubt that the work of a small group of thoughtful, committed
> > citizens can change the world." - Margaret Mead
> > http://www.zeva.com.au
> >
> > On 08/09/2008, at 2:52 PM, Ian Hooper wrote:
> >
> > > Hi all,
> > >
> > > I'm part of a group currently working towards updating the national
> > > regulations for road-legal electric vehicles in Australia, and the
> > > group's opinion is currently divided on the subject of whether the
> > > power circuit should be isolated from the vehicle body.. So I'm hoping
> > > to get some *technical* reasons for and against this from any experts
> > > in the field!
> > >
> > > Some people believe it should be isolated, because then you can't get
> > > a shock from touching any one point in the power circuit and the
> > > vehicle itself.
> > >
> > > Others believe they should have a common ground so the potentials are
> > > known, and so that there is a predictable voltage potential across the
> > > insulation in the motor (i.e between the motor windings and the motor
> > > housing).
> > >
> > > I'm of the opinion that the power circuit should be isolated but
> > > perhaps with a ground leakage detector between the power circuit and
> > > the vehicle body, so you actually know if there is a ground fault in
> > > the circuit.
> > >
> > > Thoughts?
> > >
> > > Ian Hooper
> > > --
> > > "Never doubt that the work of a small group of thoughtful, committed
> > > citizens can change the world." - Margaret Mead
> > > http://www.zeva.com.au
> > >
> > > _______________________________________________
> > > General EVDL support: http://evdl.org/help/
> > > Usage guidelines: http://evdl.org/help/index.html#conv
> > > Archives: http://evdl.org/archive/
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> > >
> > >
> >
> > _______________________________________________
> > General EVDL support: http://evdl.org/help/
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> >
> >
>
>
>
> --
> www.electric-lemon.com
>
> _______________________________________________
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>
>


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  #13  
Old 09-18-2008, 01:20 AM
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Default Re: [EVDL] Isolation of the power circuit - reasons for and against?

Hi Ian,

> They go against Australian and European electrical standards that
> require protective earth and supply neutral connected to earth.
> They will also give EVs a bad reputation with the public as people get
> electrocuted.

This is why I stressed the importance of defining what "power circuit" means.
Here your friend is confusing the battery system and the AC mains
supply (possibly deliberately).

The AC supply IS grounded and that ground WILL be connected to the car
chassis while charging, according to regulations and good sense.
Nobody at all has said otherwise.

This does not directly affect whether you ground the battery pack though.

> it must not require that IT
> BE isolated as there are better, more reliable and more predicatable
> ways to make the system safe and these should be allowed, even
> encouraged for the future safety of EVs.

Which are what? He's had many reasons why isolating the pack from the
chassis is a good (and in practice, essential) idea, and hasn't
countered any of these with argument, nor has he given better ideas.

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  #14  
Old 09-18-2008, 07:55 AM
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Default Re: [EVDL] Isolation of the power circuit - reasons for and against?

I think he lost his argument here:
> They go against Australian and European electrical standards that
> require protective earth and supply neutral connected to earth.
>
>
Can he show me where to make my earth connection on my EV?

I think this is a discussion based on poor definitions. 'Ground' covers
many things. In electronics it is not uncommon to see several types of
'ground' connections. There are three basic ones I can think of offhand:
There is 'earth' or a connection to the actual planet earth, 'chassis'
or connection to the metal frame of a device, and 'power' or a common
connection for power (generally it is the most negative in a
single-ended power supply). These may or not be connected together
depending on the needs and abilities of the device (ie 'earthing' a car).

I don't know about other commercial EVs, but my Elec-Trak does not
connect the 'power ground' to 'chassis ground'. The chassis is
'earthed grounded' when it is plugged in. I would think GE would have a
good understanding of proper electrical connections.

- SteveS


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