xp_lynx's "Majix EV"


Vehicle Name: Majix EV
Builder: xp_lynx
Started: 2010-04-15
Finished: 2011-04-01
Build Duration: 351 days
Build Hours: n/a
% Complete: 35%
Added: 2010-05-17
Last Updated: 2012-08-28
Main Build Thread
Donor Vehicle: 2012 Custom Custom
Donor Cost: $2,500
Conversion Cost: $30,000
Total Cost: $32,500


- Performance and Range -
Max Power: 120 kW
Top Speed: n/a
Acceleration: TBA
Final Weight: 2414 lbs
Range at 30: 300 miles
Range at 55: 180 miles
 
- Batteries / Charging -
Battery Type: Ni-Cad
Battery Manufacturer: TBA
Battery Configuration: TEST PACK - I have 256 NiCaD battery units, with each battery unit having 18V / 1.2Ah or 3Ah (yet to be discovered :)) specs. Hence the end result will be 10 packs of 36V/14.4Ah or 36V/36Ah (2 series; 12 parallel).
Battery Pack Voltage: 360v
Charger: 8kW - 4 x Telecom type 48V/40A Additional 8kW charger bought today (12/06/10) 4 x 2kW industrial charger to be mounted either at home/onboard giving me a total of 16kW charging station :)
Charge Time: 1.5 hrs to full charge (now 45 mins with additional 8kW charger (12/06/10))
 
- Drivetrain -
Controller: Solectria UMOC 645
Motor: Solectria AC-60Delta
 
- Accessories / Other -
DC-DC Converter: Solectria 12V 750W
Air Conditioning: N/a (Future upgrade)
Power Steering: Yes
Brakes: Vacuum system w/reservoir
Tires: LRRT 15" TBA
Other Notes: ****NOTE***: Price includes final battery pack to be put in place which will be 72kWh LiFePO4 A123, Headway, or LiPO (TBA later towards the end). COMPLETED SO FAR: - Bought a donor / bought another donor car for scooping up its steering and wheel hubs to the original donor - Stripped the original donor car naked all the way - Bought my motor, controller, cheap NiCad test battery pack (some 5.5kWh-13.8kW) again for testing purposes only not the real deal and end pack, charger(s) in-built and external (home charging), Main Contactor, some odd resistors, DC-DC converter NEED TO DO: 1-) [U]Chassis work[/U]: Soda blast, welding to re-adapt the original donor's chassis to accommodate the steering and wheel hubs,rust proofing, priming, and coating 2-) [U]Fiberglass Body work[/U]: Soda blast, cut and modify windows to suit preferences, seal old holes/filling etc..., re-gelcoat, re-prime (and stop at this stage, wont go as far as coating and clear coating yet) 3-) [U]Powertrain work [/U]:Adapt motor to differential directly (direct drive) with short drive shaft and adaptor/coupling (no g/box, no flywheels, nothing). Rear-Wheel drive with original differential rotated 180 degrees facing backwards and motor sitting behind it. 4-) [U]12V Electrical work[/U]: Re-wire entire 12V electrical system lights, horn, speakers, pumps, wipers, etc... 5-) [U]Brake system[/U]: Vacuum pump installation and testing. 6-) [U]Steering unit[/U]:Installation and testing. 7-) [U]High Voltage electrical work[/U]:Make 10 battery packs out of the test battery bank available. I have 256 NiCaD battery units, with each battery unit having 18V / 1.2Ah or 3Ah (yet to be discovered :)) specs. Hence the end result will be 10 packs of 36V/14.4Ah or 36V/36Ah (2 series; 12 parallel). 8-) [U] Safety / Ignition work[/U]: Contactors, resistors, shunts, High voltage Wiring and consolidation, Controller wiring, motor wiring. 9-) Driveway/side road test. 10-) Legals: Certification, Registration ,etc... Will be posting in the garage soon to get some feedback from all you guys and the general crowd in EU and US.
 
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