I'd bet there's an error in your wiring!
It could be one of your contactors is actually shorting the pack for example.
I would break it down int bits. Disconnect the power going into the controller, DCDC converter and Charger & replace the pack fuses with some much smaller ones (10A say). Then try turning on the ignition. If one or more fuses blow, you have an issue somewhere in the wiring.
If the fuses don't blow, connect one of the components you've disconnected & re-try. That will enable you to find roughly where the problem lies.
Make sure the polarity of the power going in to each component is correct - particularly the controller. If it's connected backwards, it will present a dead short. Reversing the polarity will probably bust it - but you never know!
It could be one of your contactors is actually shorting the pack for example.
I would break it down int bits. Disconnect the power going into the controller, DCDC converter and Charger & replace the pack fuses with some much smaller ones (10A say). Then try turning on the ignition. If one or more fuses blow, you have an issue somewhere in the wiring.
If the fuses don't blow, connect one of the components you've disconnected & re-try. That will enable you to find roughly where the problem lies.
Make sure the polarity of the power going in to each component is correct - particularly the controller. If it's connected backwards, it will present a dead short. Reversing the polarity will probably bust it - but you never know!