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dl-ev.com,how about chinese supplier

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hi,everyone
how do you think about EV and lifep04 battery suppliers in China?Are their technology reached maturity level?
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hi,everyone
how do you think about EV and lifep04 battery suppliers in China?Are their technology reached maturity level?
technology seems fine. sales techniques and shipping are questionable.
technology seems fine. sales techniques and shipping are questionable.
For the sake of cost reduction,most chinese bosses hire fresh graduates.And lots of brokerage appear when ship the goods.Two real hot potatoes.

May i ask are you a EV conversion engineer?
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Pamela Song
www.dl-ev.com
For the sake of cost reduction,most chinese bosses hire fresh graduates.
a mistake because it makes them look like idiots.

May i ask are you a EV conversion engineer?
not exactly. I am a semi-retired mechanical engineer with a background in software development, management, and have built one DIY EV (www.envirokarma.org). I am very interested in promoting Evs because I feel they are the key to urban/suburban transportation fo rthe future.


d
a mistake because it makes them look like idiots.


not exactly. I am a semi-retired mechanical engineer with a background in software development, management, and have built one DIY EV (www.envirokarma.org). I am very interested in promoting Evs because I feel they are the key to urban/suburban transportation fo rthe future.


d
It is amazing! But owing to the battery technical limits,popularization of EV is still hard to realize.A good EV battery must have the ability to fight against bad environment and improve the degree of safety.How fast could your car run?40,60,or higher?
a mistake because it makes them look like idiots.


not exactly. I am a semi-retired mechanical engineer with a background in software development, management, and have built one DIY EV (www.envirokarma.org). I am very interested in promoting Evs because I feel they are the key to urban/suburban transportation fo rthe future.


d
It is also amazing that you reply to me so fast!:)
hi,everyone
how do you think about EV and lifep04 battery suppliers in China?Are their technology reached maturity level?
I would say Chinese LFP cells are of decent quality, but not great - one thing that definitely needs improvement is the rigidity of the cell casings. The cells tend to swell during heavy use, especially in hot climates and all of the manufacturers require the use of metal plates and straps to restrain this swelling. Unfortunately, having to keep the cells bundled up with the manufacturer's strapping makes it a lot harder to find spots to install them in a vehicle. The end user has no choice but to break the bundles apart and then figure out how to repackage them so they won't swell. This, to me, is totally unacceptable because once the cells start to swell a vicious cycle ensues: the internal resistance increases rapidly with swelling which causes the cells to heat up more which causes more swelling, etc.

Additionally, the datasheets for all of the Chinese LFP cell manufacturers are poor. Some don't even include good dimensional data and even worse is that the manufacturers often change the dimensions of the cells without warning or even updating the datasheet (if it had dimensional data in the first place).

Internal resistance of the cells, even those in the same "batch", can vary wildly. I have personally found a 2:1 variation in cells by recording the difference in voltage drop when rapidly switching back and forth between a 1C and 2C load.

One good thing I will say is that cell capacity (in Amp-Hours) is almost always accurate.

Overall, it does appear that Chinese LFP cells are improving and that bodes well for the future.

It would definitely be nice if they were more widely available in the US.
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It is amazing!
what is amazing?

But owing to the battery technical limits,popularization of EV is still hard to realize.A good EV battery must have the ability to fight against bad environment and improve the degree of safety.
The lack of popularity is part marketing.... most people don't believe they could use a car that has a limited range. In reality a recent DOT study shows that 60% go no more than 40 miles on a daily basis, and 90% go less than 100. Today's LiFePO4 cells can easily be used in a small conversion to achieve 50, 75, or close to 100 miles... 'safer' than sitting on a tank of gas.

How fast could your car run?40,60,or higher?
My car, which is still a old-tech flooded lead car at just 96volts, has aproximately the same top speed as it did with gas. The motor has the same horsepower almost. Top speed is around 75-80mph on the level. Acceleration is 'enough'. I will be upgrading to 120v of LiFePO4 soon. I had some 'issues' with a wholesaler here in the US failing to deliver pre-paid batteries, forcing lengthy Legal proceedings to attempt recovery. The delivery process from China is the problem, not the batteries themselves.
I would say Chinese LFP cells are of decent quality, but not great - one thing that definitely needs improvement is the rigidity of the cell casings. The cells tend to swell during heavy use, especially in hot climates and all of the manufacturers require the use of metal plates and straps to restrain this swelling. Unfortunately, having to keep the cells bundled up with the manufacturer's strapping makes it a lot harder to find spots to install them in a vehicle. The end user has no choice but to break the bundles apart and then figure out how to repackage them so they won't swell. This, to me, is totally unacceptable because once the cells start to swell a vicious cycle ensues: the internal resistance increases rapidly with swelling which causes the cells to heat up more which causes more swelling, etc.

Additionally, the datasheets for all of the Chinese LFP cell manufacturers are poor. Some don't even include good dimensional data and even worse is that the manufacturers often change the dimensions of the cells without warning or even updating the datasheet (if it had dimensional data in the first place).

Internal resistance of the cells, even those in the same "batch", can vary wildly. I have personally found a 2:1 variation in cells by recording the difference in voltage drop when rapidly switching back and forth between a 1C and 2C load.

One good thing I will say is that cell capacity (in Amp-Hours) is almost always accurate.

Overall, it does appear that Chinese LFP cells are improving and that bodes well for the future.

It would definitely be nice if they were more widely available in the US.
Because of cell casing swell,you invent LPF cooler,or the same function as BMS.I would like to know,whether or not there is slight influence to LIFEPO4 battery,for example:lithium-ion mobility speed ,the phase transition of Lithium-iron and iron phosphate.I will carefully read your product description on the web when i come off duty.
______________________________
Pamela Song
www.dl-ev.com
what is amazing?


The lack of popularity is part marketing.... most people don't believe they could use a car that has a limited range. In reality a recent DOT study shows that 60% go no more than 40 miles on a daily basis, and 90% go less than 100. Today's LiFePO4 cells can easily be used in a small conversion to achieve 50, 75, or close to 100 miles... 'safer' than sitting on a tank of gas.


My car, which is still a old-tech flooded lead car at just 96volts, has aproximately the same top speed as it did with gas. The motor has the same horsepower almost. Top speed is around 75-80mph on the level. Acceleration is 'enough'. I will be upgrading to 120v of LiFePO4 soon. I had some 'issues' with a wholesaler here in the US failing to deliver pre-paid batteries, forcing lengthy Legal proceedings to attempt recovery. The delivery process from China is the problem, not the batteries themselves.
I am amazing that your web is really a guide for people who want to diy his car.
Electric car is more safer than gas tank car,and the explosion of lifepo4 battery is off chance.Fuel-engined vehicle like a action bomb.Most of time high speed is not necessary.Quite agree with you.
It is really problem to delivery goods to US,there are so many trade barriers.
I bought a pack of ThunderSky cells from a US vendor and have found the quality of the cells to be first rate. I can't say the same for the US vendor. The cells have proven to be well matched in service and they where shipped at very close to the same state of charge (all within 0.01 volt.) I think the written documentation could be better.

I'm going to disagree Tesseract about the cell case. I think the requirement to block the end of each row is preferable to having each cell be made slightly larger and heavier so its case was strong enough without restraint.
I bought a pack of ThunderSky cells from a US vendor and have found the quality of the cells to be first rate. I can't say the same for the US vendor. The cells have proven to be well matched in service and they where shipped at very close to the same state of charge (all within 0.01 volt.) I think the written documentation could be better.

I'm going to disagree Tesseract about the cell case. I think the requirement to block the end of each row is preferable to having each cell be made slightly larger and heavier so its case was strong enough without restraint.
Drop shipping from USA is very practicable.I think the reason for your unsatisfactory to the Thundersky US vendor is that there may be just one Employee in his SOHO,not a staff.But i have to say this programme really win lots of customers for Thundersky itself.
Regarding the swell of cell case,how about make the lifepo4 battery also a valve-regulated one as lead-acid battery?
________________________________
Pamela Song
www.dl-ev.com
I think the main reason for the unsatisfactory US vendor is because the one I used is in bankruptcy. I was one of the last people to get their battery order from them.

The chemists have to figure out what can be done to best manage the pressure. My understanding is that allowing them to swell or vent will increase internal resistance. Low internal resistance is very important for EV service. I am having no problems pulling 5C peak currents, with the average cell voltage over 2.9 volts and no cell dropping to 2.5 volts. I found that strapping the cells into groups of 8, using the end plates Thundersky provided, was easy to do.
I think the main reason for the unsatisfactory US vendor is because the one I used is in bankruptcy. I was one of the last people to get their battery order from them.

The chemists have to figure out what can be done to best manage the pressure. My understanding is that allowing them to swell or vent will increase internal resistance. Low internal resistance is very important for EV service. I am having no problems pulling 5C peak currents, with the average cell voltage over 2.9 volts and no cell dropping to 2.5 volts. I found that strapping the cells into groups of 8, using the end plates Thundersky provided, was easy to do.
Bankruptcy?How long is the warranty of Thundersky LFP battery?

Doping modification with kation is a way to lower the internal resistance.May i ask you how to strap the cells into 8 groups? Is it able to lower internal resistance effectively?
I would say Chinese LFP cells are of decent quality, but not great - one thing that definitely needs improvement is the rigidity of the cell casings.
If they did that, the cells would be larger and heavier, and you'd be complaining about their poor energy density. Having relatively soft cell walls and requiring the battery designer to add stiff plates at the ends of a battery block allows for the best energy density, as you, the battery designer, are in the best position to determine where to put those plates. Two stiff plate for, say, 10 cells, results in a lighter and smaller battery block than stiff casing on each cell.

Compare the energy density of cylindrical cells (which do include a stiff casing) with that of otherwise equivalent prismatic cells (which have a relatively soft casing) and with pouch cells (which do not include any casing at all). If you want a stiff casing, buy cylindrical cells. If you want high energy density, buy pouch cells. If you want ease of installation with a bit of hassle with the end plates, buy prismatic cells.


The cells tend to swell during heavy use
I am sorry, but I believe there is a big misunderstanding. The swelling is NOT heat related! And it is independent of cell resistance. The swelling is SOC level related.
- 0 ~ 90 % SOC = not swollen, regardless of usage.
- ~100 % SOC = swollen, whether sitting on a shelf, charging, or discharging (at any current, and for any cell resistance)

Because of cell casing swell,you invent LPF cooler, or the same function as BMS.
Cooling cells has practically NO effect on swelling. On a first order, swelling will occur at high SOC levels regardless of cell temperature.

Cooling is done when cells are used continuously at high discharge rates, higher than their C rating. It allows you to use cells that would otherwise be too small for an application. A pack that is properly designed to handle the power requirements of an application (high quality cells, large enough cells or a sufficient number of cells in parallel) does not need any cooling.
For example:
Prius stock battery pack: needs cooling
Prus PHEV conversion battery pack (LiFePO4 cells, > 5 kWh, A123 or Thundersky cells) requires no cooling.

And, while some BMSs include some form of thermal management, I would certainly not say that cooling and BMS are the same thing.

Reference: http://www.artechhouse.com/Detail.aspx?strBookId=2099 chapter 1.2 and 6.1.1.3.2
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White widow seeds
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If they did that, the cells would be larger and heavier, and you'd be complaining about their poor energy density.
Please don't presume to know what I will complain about. :D

I am sorry, but I believe there is a big misunderstanding. The swelling is NOT heat related! And it is independent of cell resistance. The swelling is SOC level related.
- 0 ~ 90 % SOC = not swollen, regardless of usage.
- ~100 % SOC = swollen, whether sitting on a shelf, charging, or discharging (at any current, and for any cell resistance)
That doesn't precisely match what I have observed, Davide, but I won't claim to have exhaustive knowledge or to have made a statistically significant number of observations here, either.

That is to say, I have drained an old style TS 200Ah cell to 0V at a rate of 0.1C and left it there overnight and though it did swell slightly, it was not to near the extent of ones that got that way when in EV service. I suspect that the truth may prove to be that going below 10% SoC while pulling high amps is the real cause of swelling.

However, if swelling only occurs when SoC gets critically low then I agree that a stronger case is not necessary.
Please don't presume to know what I will complain about.
I apologize. I must have misread when you said "... one thing that definitely needs improvement is the rigidity of the cell casings. ... This, to me, is totally unacceptable ..."

I have drained an old style TS 200Ah cell to 0V ....

:eek:

Did you do it on purpose or was it an accident? Bringing a TS cell below 2 V damages it severely.

it did swell slightly
I am not aware of a mechanism that would result in swelling of a cell that was brought down to 0 V (cells are never brought below 2.0 V).I guess that whether or not a cell swells at 0 V is moot, given that it is already severely damaged.

However, if swelling only occurs when SoC gets critically low then I agree that a stronger case is not necessary.
Swelling occurs at full SOC (100 % = 4.0 V), not at empty (0% = 2.5 V).
And, a user provided way of preventing expansion is indeed necessary if you're going to charge them fully. And Thundersky insists that you must do so: partial charges are not acceptable.
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ENTOURAGE FORUM
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Bankruptcy?How long is the warranty of Thundersky LFP battery?

Doping modification with kation is a way to lower the internal resistance.May i ask you how to strap the cells into 8 groups? Is it able to lower internal resistance effectively?
The batteries came with the Thundersky warranty information. I'm not sure how I would exercise my warranty now with my US supplier in bankruptcy. I haven't had any need to consider that. I suppose if there was any problem I would directly contact Thundersky for advice.

Thundersky shipped the cells in blocks of 4 with end plates and straps attached to the aluminum end plates with screws. I remove the screws and end plates and put the cells into blocks of 8. I put an end plate at each end and clamped them with a bar clamp. Then I made new straps from stainless steel banding and screwed them to the end plates using the same screws Thundersky originally used. Though it took a bit of time to make 8 new straps for each block of cells it was quite easy to do.
I apologize. I must have misread when you said "... one thing that definitely needs improvement is the rigidity of the cell casings. ... This, to me, is totally unacceptable ..."
Oh no, you read that right. I was saying to not presume what I might complain about next... ;)

:eek:

Did you do it on purpose or was it an accident? Bringing a TS cell below 2 V damages it severely.
Sort of both... I was testing cells for capacity, internal resistance and temperature sensitivity to help the Soliton1 deal with their peculiarities better. This particular cell - that I picked at random from a batch Rebirth Auto ordered for a conversion (they wisely bought 5 extra cells) - had about 190Ah of capacity whereas the others had closer to 210. I expected it to take more than 10 hours to fully discharge but it only took less (I guess about 9.75). As you probably know, discharging a cell for just 1 minute too long is more than enough to kick it's voltage into the dirt...

The cell did charge back up just fine at 40A and absorbed ~195Ah which it then delivered again without complaint. I have not gotten around to seeing whether the internal resistance has changed, and I cheerfully admit this is but one data point, but so far it seems that the rate at which you discharge a cell has some effect on the amount of damage done.

I am not aware of a mechanism that would result in swelling of a cell that was brought down to 0 V (cells are never brought below 2.0 V)....
No offense - seriously - but I have not gotten the impression that anyone really knows what is going on inside a lithium-ion cell. There's more physical chemistry than electrochemistry at work here, it seems, (ie. - the black magic and voodoo zone of chemistry). I mean, the manufacturers themselves can't seem to agree on such basics as what the nominal voltage is, or what voltage to charge the cells to, etc...

Swelling occurs at full SOC (100 % = 4.0 V), not at empty (0% = 2.5 V)....
So you are saying that overcharging - or, more specifically, charging to exactly full - is what causes swelling?

That is definitely not what Rebirth Auto has experienced. Cells are fine before going on an endurance test drive; cells are swollen with some at 0V, even, upon returning to the shop. This is with the Soliton1 controller set to limit current when the pack voltage dropped to an average of 3.0V per cell, btw (once again arguing for the importance of a cell-level BMS, but I suspect you understand that quite well ;) )
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And, while some BMSs include some form of thermal management, I would certainly not say that cooling and BMS are the same thing.
i do not mean that BMS and cooling is the same thing,i was wondering what is the product on the web http://www.evnetics.com/.:)
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