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VX220 with Tesla SDU

35899 Views 188 Replies 19 Participants Last post by  catphish
Hi All,

I just wanted to create a thread for my upcoming project. I hope to modify a VX220 (Opel Speedster) using a Tesla SDU, with a focus on light weight, fun, and open source where possible.

The parts I currently intend to use:
  • Vauxhall VX220 2.2L NA
  • Tesla SDU
  • Openinverter Tesla SDU controller
  • LG Chem 16S packs (96s2p total)
  • 6.6kW 400V+ charger with CAN (brand undecided)
  • DIY central controller to link together inverter, charger, BMS slaves, EVSE, and OEM Vauxhall gauges
  • Appropriate replacements to power the cabin heating system and brake assist / ABS.

I have obtained the car, and fingers crossed, the Tesla SDU will fit. I will be getting professional assistance with the mechanical fitment, as my expertise is with electronics rather than mechanics, but hopefully I will be learning the latter as I go along.

I hope to program my own controller to link everything together, using CAN where possible. My main question for now is about how I will integrate the battery modules (whether I can use the LG OEM BMS slave modules, or whether I'll have to replace them). I hope to update this thread as I progress in the coming weeks (months?!).

Any advice on the general setup would be welcome, and any information about the LG Chem BMS slave protocol would be greatly appreciated.

Vauxhall VX220
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I'm not too thrilled with the way OI does regen, but I'm pretty far away in time from worrying about it.
I actually wrote a patch to change the regen and make it work more like an ICE: Speed dependent throttle curve - openinverter forum
Unfortunately, apart from a brief test, I never used it because it's difficult to update the software in my car so I preferred to stick with something stable.
Edit: just realised you already commented on my other post :)
Yep - an ally in crime I am.

Regen is nice. If you're not in hill/mtn country you can get by without it.

Maybe at least install a full regen paddle or pushbutton and decouple it from braking entirely? Don't forget to turn on the brakelights 😂
I found it even cheaper on Alibaba. Anyone know the deal with these?

this link is dead (makes sense as this comment is a year old) but what's a good search term to relocate it on alibaba? i cant seem to locate it on there anymore, even with the CAD662DF400-14152 model name
Just reviewed your videos posted above. Nice job! I like the charge port cover. Is this original fabrication and if not, where did you source it?
this link is dead (makes sense as this comment is a year old) but what's a good search term to relocate it on alibaba? i cant seem to locate it on there anymore, even with the CAD662DF400-14152 model name
The best thing to do is just to contact the manufacturer directly. They're very helpful and you should be able to get a good price.
Just reviewed your videos posted above. Nice job! I like the charge port cover. Is this original fabrication and if not, where did you source it?
The charge port cover comes with the charge port. Lots of people on aliexpress sell these, just search "type 2 socket" there.
Output device Sports equipment Product Peripheral Audio equipment
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Project update - After being tucked under over a cover over the winter, my car is back on the road and undergoing some final work.

This week, some final mechanical work was completed, this time not DIY but by the nice folks at Silent Classics. The undertrays have been re-fitted, with an appropriate hole cut for the SDU.
VX220 EV undertrays


New (old stock) original shock absorbers installed!
VX220 Bilstein Shocks

VX220 Bilstein Shock Absorber


DIY driveshafts were starting to rust and have now been cleaned and painted.
EV VX220 custom driveshaft painted

VX220 on lift
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Finally, I am working on adapting the original gauge cluster (manufactured by Stack) for compatibility with the EV electronics. The goal is to convert the LCD screen to display temperature and state of charge, convert the tachometer to display power output, and of course keep the speedo, odometer, and warning LEDs working as per the original VX220.

I've made good progress reverse engineering the circuit and reprogramming the microcontroller in the cluster. I've taken control of the dials and LCD screen, but still lots of programming to do.

Passive circuit component Circuit component Hardware programmer Electronic engineering Electronic component

Speedometer Gauge Motor vehicle Tachometer Measuring instrument
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