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Phone calls and emails and ebay messages are no use at all!!

Step 1
Find out which companies locally REPAIR forklifts

Step 2
VISIT those companies - take cash or beer with you

You do not want to talk to the office types - you want to talk to the guys who repair the forklifts

They will probably have kept a good motor or two back from the scrap metal pile - Just in Case

You job is top persuade them to swap that motor for beer or cash - its worth about $100 in scrap metal
 
You probably don't have the option to talk directly to the shop guys, you'll have to go through the office folk first.

But yes. And, say it's a science project. They'll be more likely to give you old stuff they don't need that way.

Another option if you have your own tools, is to ask if there's a dead forklift in the back lot that you could take the motor out of yourself. There's probably one that'll need a weedwhacker to get close to. The motor's almost certainly fine.
 
Thank you all - I will try some more places Monday. I'll make sure to mention that I am happy to extract from a dead forklift. "Science project" is also a good idea.
 
Success ish - I tracked someone down with a dead forklift.

Forklift is Hyster EX60XM, about 12000 lbs fully loaded.
Serial Number is F108V17319W (1999 i think?). Called the manufacturer and got motor numbers. Seems I am dealing with a 1351932 motor. Someone already posted a thread about it here so I have been doing some good reading.

Is it too big? The motor is about 250 lbs. My car is about 2000 lbs without the motor, so light. It is intended to be a daily driver, but also to have fun amounts of acceleration. For sure I want to use all 1000 motor amps on my controller. Not too concerned about efficiency, honestly. Any thoughts?
 
Success ish - I tracked someone down with a dead forklift.

Forklift is Hyster EX60XM, about 12000 lbs fully loaded.
Serial Number is F108V17319W (1999 i think?). Called the manufacturer and got motor numbers. Seems I am dealing with a 1351932 motor. Someone already posted a thread about it here so I have been doing some good reading.

Is it too big? The motor is about 250 lbs. My car is about 2000 lbs without the motor, so light. It is intended to be a daily driver, but also to have fun amounts of acceleration. For sure I want to use all 1000 motor amps on my controller. Not too concerned about efficiency, honestly. Any thoughts?
That is very similar in size to the Hitachi in my Device - should go very well - you will not require a gearbox
 
Success ish - I tracked someone down with a dead forklift.
Congrats!

Forklift is Hyster EX60XM, Seems I am dealing with a 1351932 motor. Someone already posted a thread about it here so I have been doing some good reading.
That looks like the same spline shaft I had on the Hyster I took apart.

Normally you have no trouble going to a transmission or tractor shop and finding something with that tooth pattern, but that particular Hyster gearbox, NOTHING but old Massey-Ferguson or Ford tractors from a specific era matched, and they were all $100+ when I looked.

I failed to find a way to get the transmission shaft out of the Hyster without really, really, really tearing the thing apart, and I went back to the yard several times to try. Hyster wanted high hundreds or low thousands of dollars for it, so I noped.

I've got pics and a method for getting the motor out though, it's around here somewhere... digs

Aha, it's earlier in this thread. 3 years ago. And someone else took pics of theirs that was for a Hyster EX50XL, not a 60XM, but pretty damned close. It's shortly after my post (and I followup with some additional thoughts).


And, just because it's topical again, here's a better writeup on how to get forklift places to help you:


Is it too big? The motor is about 250 lbs
Yes, it's too big, but it'll work.

There are far lighter and more economic choices, but, free is also good.
 
If the motor has a brake on it - a lot do
That is GOLD
Inside the brake will be the splined motor shaft and a female spline that goes on that shaft
With my Hitachi it was a drum brake and it was a piece of cake to make up a disc that located on the bit that drove the drum and on my propshaft
 

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Yours has a tube chassis - he'll probably shred the Miata tissue paper metal with it, lol.
First I think I will shred my transmission (which will stay in for this version). Once I get to higher voltage and I am comfortable I won't ever want to change gears again then it will go. Differential will destroy itself before the frame after that, I think.

Congrats!



That looks like the same spline shaft I had on the Hyster I took apart.

Normally you have no trouble going to a transmission or tractor shop and finding something with that tooth pattern, but that particular Hyster gearbox, NOTHING but old Massey-Ferguson or Ford tractors from a specific era matched, and they were all $100+ when I looked.

I failed to find a way to get the transmission shaft out of the Hyster without really, really, really tearing the thing apart, and I went back to the yard several times to try. Hyster wanted high hundreds or low thousands of dollars for it, so I noped.

I've got pics and a method for getting the motor out though, it's around here somewhere... digs

Aha, it's earlier in this thread. 3 years ago. And someone else took pics of theirs that was for a Hyster EX50XL, not a 60XM, but pretty damned close. It's shortly after my post (and I followup with some additional thoughts).


And, just because it's topical again, here's a better writeup on how to get forklift places to help you:




Yes, it's too big, but it'll work.

There are far lighter and more economic choices, but, free is also good.
Wow, such good links. Genuinely, thank you. I checked out the photos the guy you were helping posted on instagram.
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This is the main drive motor coming out of the very similar model E50XM2, looks like a brake to me? From what I can tell, I will be able to see if there is a brake from the bottom of the lift.

That post from that thread I found mentioned the spline issue - some guy in 2016 said he found it for 55 dollars. Either way, I think attaching to the brake seems like a good idea, if I can do what Duncan did I will.

Seems like the next step is to go check it out with my new knowledge, especially looking for a brake. Thanks everyone!
 
Hi Infantry
I got a lovely motor
- 11 inch dia 16 inch long Hitachi, 10 Kw at 48v weighs a lot 80Kg?

I think you should be looking for something similar
I did it all wrong and wasted some money

What I did
Bought an old forklift on TradeMe (NZ equivalent of EBay)
found both of the motors were unsuitable
In the process of disposing of the old forklift (I got most of my money back)
I contacted the local forklift repair place
They had lots of motors from scrapped units - they were worth scrap metal money to them
I was able to pick over a pile of motors and selected my Hitachi for $100

Read the first few pages of this thread to filter out the best units
Look in your yellow pages for forklift repair and go and visit with cash in hand
Hi Duncan Where is your local forklift repair place ? I live in NZ and am doing a conversion ( old ute )
Cheers Hansje
 
Hi Duncan Where is your local forklift repair place ? I live in NZ and am doing a conversion ( old ute )
Cheers Hansje
I'm in Southlands - Gore - There was a guy in Dunedin who stripped down old forklifts - I got several motors from him - but he has retired!

Today the old DC brushed motors are becoming a bit rare - I think they stopped using them about 15 years ago

Whereabouts are you? - and how much power do you want?

I have some old motors I picked up - but if you find a Hitachi like my old one I have somebody who would be very interested - (for a drag bike)
 
I'm in Southlands - Gore - There was a guy in Dunedin who stripped down old forklifts - I got several motors from him - but he has retired!

Today the old DC brushed motors are becoming a bit rare - I think they stopped using them about 15 years ago

Whereabouts are you? - and how much power do you want?

I have some old motors I picked up - but if you find a Hitachi like my old one I have somebody who would be very interested - (for a drag bike)
Hi Duncan
I am in Rangiora , I do have a motor , i do not know the brand But it is heavy about 80 Kg 11.5 inch diameter it has a split field so i have to decide how to connect it I do plan to run it on 144 volt if i can find the right controller for it , I would like to build my own controller, i hope somebody can point me in the right direction for a good plan for to build a 800 amps controller, this motor has to go into a Nissan navara single cab 2 wheel drive , top speed about 100 Km/h and a range of 150 km , Hope this motor can do this , i will make holes in the front plate and in the adapter plate and stick a fan on the coupler so it sucks air through the motor I think this forum is a real good place to learn eg a motor like mine does not need advancing , so does that mean it is suitable for reagen ?
Cheers Hansje
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Regen - as far as I know the big problem is not the advance (although that is a problem) its the control

With re-gen you are in positive feedback territory - you ask for a little and the current goes straight through the roof - modern electronics "can" handle it - but most controllers can't

Motor looks excellent
Can you add a picture of the brushes?

My pal has a blown up Soliton controller - if you have a tame electronics guru.....
 
Brushes are half worn but i ordered new ones in China ,The brushes are 16 mm thick and 38 mm wide and should be 50 mm long
Do you know what's wrong with the Soliton ? and how much does your mate want for it ? i would not mind having a crack at it myself , although my electronic skills are basic
 

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